2023-10-06 (F) Weekly Summary

After finalizing the faceplate layout, I revised the internal parts, which taught me a lot from yesterday's debacle. The new pieces should be more rugged and fit correctly. I had trouble cutting plywood on my laser, but I found a solution by inspecting the wood for a harder internal layer, which led to cleaner cuts. The faceplate and back came out nicely after painting the yellow regions.
Black paint layer

I painted the enclosure, but debris got stuck to the tacky paint since I countersunk the holes after painting. The internal pieces fit well, but I forgot to add 1/4" holes to the right side. I cut new copies and installed them with the TRRS headphone module inside. I modified the schematic for the right-hand circuit to match the left-hand one, including changing the keyswitch configuration, IO assignment, and data lines.
Left-hand schematic

I used four types of keyswitches for the keyboard. The mode buttons use unique blacks, which have stiff springs to prevent accidents. The internal wiring took a day, and I used different colored wires for each function.
One day's wiring

While assembling the keyboard, I soldered the Arduino on the wrong half of the PCB, so I used a razor saw to remove the wood blocking the USB port. I also used shorter standoffs on the protoboard to fit the top and bottom together. After powering up the unit, I read every key and assigned keyboard actions.
Both halves constructed

I connected the keyboard halves with a four-conductor headphone cable and revised the code to establish communication. I was not parsing the data, but I was receiving it.
Receiving data from right-hand keyboard

I created a function to convert serial data into integers because my data had a letter at the front. To differentiate my three-digit serial address, I added 1000 and programmed new entries to my code's switch-case. Everything worked, and I used the keyboard to write this blog.
Split keyboard and data cable

The rest of the summary posts have been arranged by date.
First time here?

Completed projects from year 1
Completed projects from year 2
Completed projects from year 3
Completed projects from year 4
Completed projects from year 5
Completed projects from year 6
Completed projects from year 7
Completed projects from year 8
Completed projects from year 9
Completed projects from year 10

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